24 modern injection molding machines
with a clamping force of 15 to 250 tons
Plastic injection molding
We have a total of 24 modern injection moulding machines with clamping forces of 15 to 250 tons. Our injection molding machines are equipped with highly developed handling systems, which enables us to automate packaging and removal work. This enables us to ensure efficient and reproducible production.
By automating our injection molding systems, we not only increase production capacity, but also improve process control. Our plant operates in two shifts to ensure continuous production. Automation also helps to achieve consistent quality in the parts produced. We rely on state-of-the-art technologies to make the entire production process efficient and smooth.
Our experienced team works closely with the other departments or external specialists and monitors and optimizes the production process to ensure that all requirements are consistently met. Thanks to automation, we can efficiently process both small and large orders to provide our customers with high-quality injection molded parts at attractive conditions.
We have multi-component systems that are equipped with rotary tables. Thanks to multi-component technology, we are able to produce plastic parts with two different properties in a single operation. This enables us, for example, to combine glass fiber-reinforced polyamide for a secure closure of a housing and a soft thermoplastic TPU for the seal.
Instead of manufacturing separate parts and assembling them later, we can produce complex components in a single step. This results in efficient production and an overall cost-effective solution for our customers. We also guarantee reproducible processes with minimal error costs.
Our experienced team works closely with customers and partners to determine the optimum combination of materials and process parameters. Through the targeted use of this technology, we are able to produce customized plastic parts with a wide range of properties and offer our customers innovative solutions.
In our injection molding shop, we rely on a central raw material preparation system that supplies each injection molding machine setup with ready-to-use granulate directly from the basement. With this advanced system, we optimize logistics and minimize manual effort to ensure a smooth production flow.
Additional advantages include:
- Efficiency: Thanks to our central raw material preparation, we can efficiently organize the transport and distribution of the granulate in your production plant. This leads to shorter set-up times and increased productivity.
- Quality: The ready-to-use granulate enables consistently high product quality. By optimally preparing the material, we ensure that you receive first-class injection molded parts.
- Cost savings: our efficient system leads to reduced material losses, lower operating costs, reduction of waste and cheaper purchase of raw material, which also benefits you
- • Flexibility: The central raw material preparation allows us to react quickly to changes in the production process
Integra Sitek AG is your competent partner and accompanies you from the idea and conception through product development and design to the production of the final component – all from a single source. We are at your side, deploying our many years of experience and our comprehensive know-how in order to find the optimal solutions for your individual requirements together with you.
Conditioning is a process in which the freshly produced plastic parts are further treated after injection molding to improve their properties or to meet certain functional or aesthetic requirements. This process is crucial to ensure that the plastic parts meet the desired specifications and quality standards.
With our in-house conditioning plant, we can condition up to 6 pallets at the same time. These are mainly polyamides which we give the required toughness by conditioning.