21 modern injection molding machines
with 15 to 250 tons clamping force
PLASTIC INJECTION MOLDING
PLASTIC INJECTION MOLDING
We have a total of 21 modern injection molding machines with clamping forces of 15 to 250 tons. Our injection molding systems are equipped with highly developed handling systems, which enables us to automate packaging and removal work. This allows us to ensure efficient and reproducible production.
By automating our injection molding systems, we not only increase production capacity, but also improve process control. Our company works in two-shift operation to ensure continuous production. In addition, automation helps to achieve consistent quality of the parts produced. We rely on state-of-the-art technologies to make the entire production process efficient and smooth.
Our experienced team works closely with the other departments or external specialists and monitors and optimizes the production process to ensure that all requirements are continuously met. Thanks to automation, we can process both small and large orders efficiently in order to deliver high-quality injection molded parts to our customers at attractive conditions.
MULTI-COMPONENT TECHNOLOGY
We have multi-component systems that are equipped with rotary tables. Thanks to multi-component technology, we have the opportunity to produce plastic parts with two different properties in one operation. This allows us, for example, to combine glass fiber-reinforced polyamide for a secure closure of a housing and a soft thermoplastically processable TPU for the seal.
Instead of manufacturing separate parts and assembling them later, we can produce complex components in one step. This leads to efficient production and an overall cost-effective solution for our customers. In addition, we guarantee reproducible processes with the lowest error costs.
Our experienced team works closely with customers and partners to determine the optimal material combination and process parameters. Thanks to the targeted use of this technology, we are able to produce tailor-made plastic parts with a variety of properties and offer our customers innovative solutions.
MATERIAL PREPARATION
In our injection molding plant, we rely on central raw material preparation, which supplies every injection molding machine setup with ready-to-use granules directly from the cellar. With this advanced system, we optimize logistical efficiency and minimize manual effort to ensure a smooth production flow.
Additional advantages include:
- Efficiency: thanks to our central raw material preparation, we can efficiently transport and distribute the granules in your production plant. This leads to shorter set-up times and increased productivity
- Quality: the ready-to-use granules enable a consistently high product quality. By optimally preparing the material, we ensure that you receive first-class injection molded parts
- Cost savings: our efficient system leads to reduced material losses, lower operating costs, reduction of waste and cheaper purchase of raw material, which also benefits you
- • Flexibility: The central raw material preparation allows us to react quickly to changes in the production process
Automation
Integra Sitek AG is your competent partner and accompanies you from the idea and conception through product development and design to the production of the final component – all from a single source. We are at your side, deploying our many years of experience and our comprehensive know-how in order to find the optimal solutions for your individual requirements together with you.
CONDITIONING
Conditioning is a process in which the freshly produced plastic parts are further treated after injection molding in order to improve their properties or to meet certain functional or aesthetic requirements. This process is crucial to ensure that the plastic parts meet the desired specifications and quality standards.
With our in-house conditioning system, we can condition up to 6 pallets at the same time. These are mainly polyamides which we give the required toughness by conditioning.